TEXTILE FLYER
Infrastructure of Textile Flyer
| Middle piece & Tube | ||
|---|---|---|
| Sr No | Process Name | Machines / Fixtures |
| 1 | Middle Piece and Tube , Assembly received from Odhav Unit 1 | - |
| 2 | Middle Piece and Tube , Assembly washing | - |
| 3 | Middle Piece and Tube , Assembly heating | Electric oven |
| 4 | Assembly Run out | Run out machine, Dail Gauge |
| Melt Preparation | ||
| Sr No | Process Name | Machines / Fixtures |
| 1 | Metal Melting ( Ingot & Runner , Riser) | Melting Furnace |
| 2 | Metal Transfer | Fork lift & Transfer ladle, Laddle Pre Heater |
| 3 | Metal treatment | Degassing Machine |
| 4 | Chemistry Check | Spectrometer Machine & Spectro sample die , Spectro Sample polishing machine |
| 5 | Density Check | Density Index machine |
| Die Preparation & loading | ||
| Sr No | Process Name | Machines / Fixtures |
| 1 | Flyer Die (GDC+LPDC) maintanance | Tool room (Machine) |
| 2 | Die cleaning | Shot blasting machine |
| 3 | Die heating & coating | Die heating machine , Die coat spray gun |
| 4 | Die loading | Machine (GDC & LPDC), crane, fork lift |
| Casting Production | ||
| Sr No | Process Name | Machines / Fixtures |
| 1 | Flyer production | Holding furnace & GDC-02 & LPDC-04, Heating Oven (MPC & tube), GDC- Auto Laddle Robot Machine |
| 2 | Die Cleaning | Dry Ice Machine |
| 3 | Casting Traceability punching | Punching machine |
| 4 | Casting Unloading | Electric Stacker ( 1500 Kg) |
| 5 | Casting run out | Casting run out fixture & Height gauge |
| Casting Fettling | ||
| Sr No | Process Name | Machines / Fixtures |
| 1 | Flyer cutting | Band saw cutting machine |
| 2 | Flyer Chipping | - |
| 3 | Flyer Grinding | Belt sander |
| 4 | Flyer Polishing | Abordor machine |
| 5 | Flyer Hub drilling | Pillar type Drill machine & Hub drilling fixture |
| 6 | Flyer Hub Inspection | Flyer inspection gauge |
| Flyer Checking & Dispatch | ||
| Sr No | Process Name | Machines / Fixtures |
| 1 | Flyer Checking | - |
| 2 | Flyer Loading | Forklift,Wagon |
| 3 | Flyer transportation | Vehicle |
| Tube Banding and Middle Piece Assembly Area | ||
| Sr No | Process Name | Machines / Fixtures |
| 1 | Tube Cutting operation | Tube Cutting Machine |
| 2 | Tube ID Polishing | SPM Machine |
| 3 | Tube ID Chamfering | Drill Machine |
| 4 | Tube OD Chamfering | Abradoe Machine |
| 5 | Tube Banding - Manual | Manual Banding Machine |
| 6 | Tube Banding - M/c | Hydraulick Banding Machine |
| 7 | Tube and Middle Piece Assembly | Presser Machine - Small |
| 8 | Tube and Middle Piece Assembly - Drilling and Doweling | Drill Machine |
| 9 | Tube and Middle Piece Assembly Welding | Welding Machine |
| Flyer Process | ||
| Sr.No. | Process Name | Machine / Fixture / Table |
| 1 | Straightinin | Fixture |
| 2 | Heating and Correction | Heating Blower |
| 3 | SPM-1 - Tube Cutting and Milling | SPM-1 Machine |
| 4 | SPM-2 - Top and Bottom Flaring | SPM-2 Machine |
| 5 | Pin polishing | Drill Machine |
| 6 | Pin polishing | Drill Machine |
| 7 | Filling | Table |
| 8 | Drilling and Tapping | Machine |
| 9 | Flyer Solid arm Cutting Machine | Machine |
| 10 | Presser Mounting | Table |
| 11 | Run Out | Fixture |
| 12 | Balancing Process | Balancing Machine - 1 Balancing Machine - 2 Balancing Machine - 3 Abrador MachineGrinder Belt polishing |
| 13 | Shot Blasting | Shot Blasting Machine |
| 14 | Putty Application | Table |
| 15 | Powder Coating | Booth |
| 16 | Baking in Oven | Oven |
| 17 | Cotton polishing | Table |
| 18 | Presser Mounting | Table |
| 19 | Opening Closing | Fixture |
| 20 | Patti Polishing | Fixture |
| 21 | Final Inspection | Table |
| 22 | Final Run Out | Fixture |
| 23 | Bearing Housing Assembly | Hydraulic Press Machine |
| 24 | Bearing Housing Run out | Fixture |
| 25 | Bearing Housing Final | Table |
| 26 | Tuck in Process | Machine |
| 27 | Flyer Life Cycle Testing Process | Machine |
| 28 | Opening Closing Checking | Fixture |
| 29 | Spare Presser Opening and Closing. | Table |
| 30 | Tube Cutting Machine | Machine |
| 31 | Milling Machine | Machine |
| 32 | Top Flaring | Drill Machine |
| 33 | Bottom Flaring | Drill Machine |
| 34 | Ac Flyers Drilling | Drill Machine |
| 35 | Copy Turning | Lathe Machine |
| 36 | AC Flyer Tapping | Drill Machine |
| 37 | F.T. Fitting | Machine |
| 38 | TYD Presser Milling Machine | Machine |
| 39 | TYD Presser Drill Machine | Machine |
| 40 | TYD Presser Opneing and Closing | Table |
HOT AIR STENTER
Infrastructure of Hot Air Stenter
| Sr No | Type of Machinery | Make | Qty |
|---|---|---|---|
| Fabrication | |||
| 1 | CNC Punching machine | Prima Power | 1 |
| 2 | Shearing machine | Hindustan | 1 |
| 3 | CNC Press brake | Amada | 1 |
| 4 | CNC Press brake | Hindustan | 1 |
| 5 | Cover forming m/c | 1 | |
| 6 | MIG - Welding | Ador | 5 |
| 7 | Projection welding machine | 1 | |
| 8 | Stud welding machine | 1 | |
| 9 | Radial drill machine | HMT | 1 |
| 10 | Drill machine | SKP | 1 |
| 11 | 3 Roller round bending m/c | 1 | |
| 12 | Hydraulic press for straightening | 1 | |
| 13 | Modular welding table | Sigmund | 1 |
| 14 | Welding fixtures | ||
| 15 | Surface table - 6 mtr length | 1 | |
| 16 | Surface table - 3 mtr length | 3 | |
| 17 | Edge debarring machine | Valgro | 1 |
| 18 | Paint booth (waterless) | Surftech | 1 |
| 19 | 7- tank Pre-treatment | 7 | |
| 20 | Forklift - 2 ton capacity | Mecnail | 1 |
| 21 | Overhead crane - 3 ton | Safex | 2 |
| Assembly | |||
| 1 | Drill machine | SKP | 2 |
| 2 | Surface table - 6 meter length | 2 | |
| 3 | Induction heater for padder bearing fitting | FAG | 1 |
| 4 | Assembly fixtures | ||
| 5 | Pneumatic hand tools | Atlas | |
| 6 | Overhead crane - 3 ton | Safex | 2 |
| 7 | Overhead crane - 5 ton | Safex | 1 |
| 8 | Portable welding m/c | 1 | |
| 9 | Rivet gun | Gesipa | 2 |
| 10 | Chain assembly set up | ||
| 11 | Electrical panel wiring & testing facility | ||
Infrastructure of Aluminium Die Casting
Download PDF| FOUNDRY | |||
|---|---|---|---|
| Gravity Die Casting (GDC) - 9 Nos | |||
| Type of machinery | Make | Qty | Size |
| Gravity Die casting Machine | Samrat Engimech P. Ltd. | 1 | 600 x 600 x 800 mm |
| Gravity Die casting Machine | In-House | 1 | 400 x 400 x 500 mm |
| Gravity Die casting Machine, TILT – 0° to 90° | Cat Engineering | 3 | 800 x 800 x 800 mm |
| Gravity Die casting Machine, TILT – 0° to 90° |
I-Tech Automation | 1 | 1000 x 800 x 1100 mm |
| Gravity Die casting Machine, TILT – 20° to 90° | I-Tech Automation | 1 | 1000 x 800 x 1300 mm |
| Gravity Die casting Machine, TILT – 0° to 90° | J B ENGINEERING AND AUTOMATION | 1 | 800 x 800 x 800 mm |
| Gravity Die casting Machine, TILT – 0° to 90° | J B ENGINEERING AND AUTOMATION | 1 | 1800 x 1400 x 1600 mm |
|
High Pressure Die Casting (HPDC) - 1 No |
|||
| Type of machinery | Make | Qty | Size |
| High Pressure Die casting Machine | Buhler Machinery Manufactur | 1 | 340 tonne |
|
Low Pressure Die Casting (LPDC) - 4 Nos |
|||
| Type of machinery | Make | Qty | Size |
| Low Pressure Die Casting Machine | Kurtz - Germany | 1 | 1000 x 800 x 1400 500 Kg Holding furnace |
| Low Pressure Die Casting Machine | Susha Founders & Engineers | 2 | 1000 x 800 x 1400 500 Kg Holding furnace |
| Low Pressure Die Casting Machine | Susha Founders & Engineers | 1 | 1150 x 900 x 1400 800 Kg Holding furnace |
| Melting Furnace - 18 Nos | |||
| Type of machinery | Make | Qty | Size |
| Resistance Heating Melting Furnace | Fuel Furnace Manufactures | 5 | 200 Kg |
| Resistance Heating Melting Furnace | Fuel Furnace Manufactures | 2 | 500 Kg |
| Resistance Heating Melting Furnace | Fuel Furnace Manufactures | 2 | 500 Kg |
| Resistance Heating Holding Furnace | Fuel Furnace Manufactures | 7 | 350 Kg |
| Resistance Heating Holding Furnace | In-House | 1 | 400 Kg |
| Resistance Heating Holding Furnace | Fuel Furnace Manufactures | 1 | 1000 KG |
| Degassing - 4 Nos | |||
| Type of machinery | Make | Qty | Size |
| Gantry Degassing Unit | Foseco | 1 | - |
| Mobile Degassing Unit | Morgan | 1 | - |
| Mobile Degassing Unit | Feb Tech Industries | 2 | - |
| Others | |||
| Type of machinery | Make | Qty | Size |
| Density Analyzer (DA) | Energy Systech | 2 | - |
| Vacuum Sampling Machine (VSM) | Energy Systech | 2 | - |
| Mechanical Power Press | Shailesh | 1 | 50 Tons |
| Hydraulic Press | In-House | 1 | - |
| Bandshaw Machine | Jyoti Bandsaw machine | 3 | - |
| Decoring Machine | Susha Founders & Engineers | 1 | - |
| Riser cutting machien for Bigger Parts | Chandi Tex Engg. Works | 1 | Cutting OD 1000 mm |
| Robotic System for Metal pouring in GDC section | Maxion Automation | 1 | 7 Axix Robo |
| HEAT TREATMENT | |||
| Type of machinery | Make | Qty | Size |
| Drop Bottom quench annealing furnace | PIONEER FURNACES PVT LTD. | 1 | 500 kg |
| Drop Bottom quench annealing furnace | Energy Systech | 1 | 1000 Kg |
| Ageing furnace | Energy Systech | 1 | 500 Kg |
| SURFACE TREATMENTS | |||
| Type of machinery | Make | Qty | Size |
| Airless Shot blasting machine (Hanger Type) | Surface Finish Equipment Co | 1 | - |
| Conveyoriz Powder Coating booth and oven | Surftech System Pvt Ltd | 1 | Weight Capacity up to 30 KG |
| Anodizing plant | SS Enterprise | 1 | Normal Anodizing |
| Die Clening Unit | Finiprak Engineering LLP | 1 | Rotaty table 1000 X 1000 and Wt. up to 1500 Kg |
| CORE SHOOTER | |||
| Type of machinery | Make | Qty | Size |
| Shell core shooter machine | Susha Founders & Engineers | 1 | 375 x 450 mm |
| Vertical Tilting Rollover Shell Core machine | Compax Industrial System Pvt Ltd. | 1 | 800 x 800 x 800 mm |
| CNC MACHINE SHOP | |||
| HMC - 3 Nos | |||
| Type of machinery | Make | Qty | Size |
| Horizontal Machining Centre | BFW Prima 44 | 2 | 600 x 600 x 600 mm |
| Horizontal Machining Centre | Mazak | 1 | 560 x 640 x 640 mm |
| Turning Centre - 6 Nos | |||
| Type of machinery | Make | Qty | Size |
| Turning Centre | Mazak | 1 | Ø200 x 350 mm |
| Turn-mill Centre | Mazak | 1 | Ø200 x 550 mm |
| Turning Centre | BFW -Neo plus | 1 | Ø300 x 305 mm |
| Turnmill Centre | BHTM 2070 | 1 | Ø340 x 655 mm |
| Turning Centre | PL600 | 1 | Ø660 x 1500 mm |
| Turning Centre | Neo 2050 | 1 | Ø340 x 450 mm |
| Vertical Machining Centres (VMC) - 9 Nos | |||
| Type of machinery | Make | Qty | Size |
| Vertical Machining Centres 410 | Mazak | 1 | 762 x 410 x 510 mm |
| Vertical Machining Centres 530 | Mazak | 1 | 1050 x 530 x 510 mm |
| Vertical Machining Centres | BFW - Novell 2 pallet | 1 | 650 x 510 x 510 mm |
| Vertical Machining Centres | BFW - BMV-65 | 1 | 1280 x 700 x 650 mm |
| Vertical Machining Centres | BFW - BMV-70 | 1 | 1500 x 810 x 710 mm |
| Vertical Machining Centres | BFW -544 XTRON | 1 | 500X400X400 mm |
| Vertical Machining Centres | BFW -XTRON-955 | 1 | 1100 x 500 x 500 mm |
| Tool Presetter | Nikken E-346 + | 1 | Ø360 MM X460 mm length |
| Vibro Machine with re-cycling Unit | Vibro Equipment Pvt Ltd | 1 | Ø 1000 X Thickness (100 to 500 mm) |
| TOOL ROOM | |||
| Type of machinery | Make | Qty | Size |
| Conventional Lathe | Nagmati / Bhavya m/c tools / Vinit | 3 | - |
| EDM | Electronica | 1 | - |
| Radial Drill Machine | Bhavya Machine tools | 1 | - |
| Conventional Milling with DR | B F W / Bhavya m/c tools | 2 | - |
| Surface Grinder | Pinaccle | 1 | - |
| Pillar Drilling | Eifco / S K Industries | 2 | - |
| Tool and Cutter Grinder | Tool Craft | 1 | - |
| Pantograph | Tool Craft | 1 | - |
| QUALITY ASSURANCE | |||
| Type of machinery | Make | Qty | Size |
| Helium Leak Testing System | Tackman India | 1 | Chamber size of Dia. 1300mm x 1000mm and capable of testing a casting up to 1 meter long. It is competent to detect leak rate up to 1 x 10-6 mbar l/s (Litre/Second) and is consisting of Helium recovery unit also. |
| Co-ordinate Measuring Machine (CMM) | Carl-Zeiss | 1 | 1200 x 1000 x 600 mm |
| 2D Height Master | Mitutoyo | 1 | 0-600 mm, Least Count 0.001 m |
| Emission Spectrometer | Amtech - Spectro check | 1 | Element Measured : 27 Element |
| Surface Roughness Measurement | Mitutoyo | 3 | Least Count - 0.01 μm |
| Leakage Testing Machine | JEMS | 1 | up to 6 Bar Air pressure |
| Hardness Tester | Saroj | 1 | 3000 Kg, Brinell Hardness Tester |
| Portable Hardness Tester | Proceq | 1 | Rockwell & Brinell Hardness Teter |
| Electronics Universal Testing machines | FIE | 1 | 200 kN |
| Electrical Conductivity Measurement | Technofour | 2 | - |
| Boroscope | Olympus | 2 | - |
| DFT Meter | Electophysik | 1 | - |
